Kaifeng Sida Equipment Co.,Ltd

Henan Doing Mechanical Equipment Co.,Ltd


Researching & Manufacturing the complete set of starch processing machinery and syrup processing machinery.
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Doing Mechanical Equipment Co.,Ltd

Contact:
Ms Elina
Phone:
+86 155 155 38695
TEL:
+86-371-5677 1822
Skype:
elina881130
Email:
sales@doingmachinery.com
Postcode:
450000
Address:
Yingxie Road,Jinshui District,Zhengzhou, Henan Province, China
Inquiry:
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Product

Cassava flour processing machine
Syrup processing plant
Starch processing plant
Air-stream crash dryer
Gluten machine

Solutions

Starch production line
Syrup production line
Porduct:
Project:

Glucose production technology

Glucose production technology

 

Glucose syrup, also known as confectioner's glucose, is a syrup made from the hydrolysis of starch, such as corn starch, potato starch , cassava starch and so on.   Glucose syrup is also called as corn syrup, since glucose syrup is most commonly made from corn starch.
 
The traditional technolog of glucose production is  produce glucose syrup from starch (mainly is corn starch ) which is we all known.  But now our company have the new technology of glucose production which can produce the glucose syrup from corn or rice/ broken rice directly . 
 
Our new technology of glucose production process is as below :
1. Corn powder or rice powder production of glucose prodcution process
     Use dry milling mthod to get corn powder or rice powder . During the powder production, there do not need any water.   
 
2.  Mixing of glucose prodcution process
      Mixing corn powder or rice powder with water and enzyme to make slurry . It need enough time to make sure the dry powder can absorb enough water for soften.
 
3.  Liquification of glucose prodcution process
     The slurry will be sprayed at high temperature by jet cooker . With the aid of starch enzyme and steam , the starch conten in the power  will be converted into liquid dextrin .
 
4.  Deproteinization of glucose prodcution process
     After liquification process ,only the starch become into liquid dextrin , the protein and other  solid impurity should be sepatated by filter press . After deproteinization , the liquid dextrin will go to next process and the protein feed will be left.  The protein feed is top grade protein additives for the animal feed .
 
5.  Saccharification of glucose prodcution process
    The saccharification process is convert the liquid dextrin into required DE value glucose syrup with the aid of gluco-amylase .  The saccharification time is depend on the Required DE value of the glucose syrup . More higher DE required will need more longer time . 
 
6.  Decolorization of glucose prodcution process
     For getting clear glucose syrup , the glucose syrup need decolor.  Usually use the food grade activated carbon to mix with glucose syrup to remove the color of glucose syrup .
 
7.  Decarburization of glucose prodcution process
      When the decolorization is finish , the filter process is used to separate the used actived carbon and clear glucose syrup .
 
8.   Ion exchange  of glucose prodcution process
      For get impurity of glucose syrup , the Ion exchange process is need .The resin inside of the Ion exchage columns will remove the tiny foreign items and bad odor to increase the purity of glucose syrup .
 
9    Concentration  of glucose prodcution process
      After Ion exchage , the glucose syrup denstiy is low , the evaporator is used to remove the water inside of glucose to get the required DS glucose syurp . Usually it need multi-effect evaporator with single effect evaporator work together . 
 
10.  Finshed product storage   of glucose prodcution process
The glucose syrup which reach the required DS in the evaporation process will be pumped into final product storage tanks for storage. The final product tank can keep the glucose syrup purity before transportation.
 
Our company can supply the complete set corn/rice glucose syrup processing plant and the technology service .If you interested in our glucose syrup processing plant , please contact us freely .


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