High fructose corn syrup factory overview
Doing Company completed a high fructose corn syrup factory installation in Beijing, its capacity is annual 4 million tons, raw material is corn powder. You can watch the video to see this factory details, all equipments installed in this high fructose corn syrup factory is manufacturered by Doing Company. You can click how is high fructose corn syrup produced to know more about our machines.
1. Mixing tank 2. liquefaction system include the ejector and kinds of tanks 3. Plate and frame filter press machine 4. Drum filter machine 5. Decolorization tank 6. Ion exchange system 7. Evaporator 8. Syrup storage tank.
Technology adopted in this high fructose corn syrup factory: double enzyme method(you can click the link to know its principle).
Beijing high fructose corn syrup factory
Raw material cost and economic benefit:
|Name||Unit consume||Unit price(RMB)||Total price(RMB)|
|Corn||1.02t||950 per ton||969|
|Activated carbon||7.5kg||4 per kg||30|
|Coal||92.3kg||210 per ton||19.39|
|Electric||56.45||0.8 per kilowatt||45.16|
|Water||1.71||1 per ton||1.71|
|Protein cake||-142 kg||1500 per ton||-213|
Note: this expense calculation is according to this annual capacity 4 million tons high fructose corn syrup factory in Beijing, China, the specific price is subject to local conditions.
The high fructose corn syrup sale price is 1850 yuan per ton. So the economic benefit in this high fructose corn syrup factory is (1,850-1,323)*4,000=21,080,000 yuan. Total US dollars is about 3,306,926. That's to say this high fructose corn syrup factory can recover all costs within two years, this is a high return project.
-The workshop layout in this high fructose corn syrup factory is compact and layout. Doing Company design adopted the floor space design, the first floor is the main power workshop, in this area, installed all kinds of power equipment, include the connection pipeline, CIP system, decolorization and evaporation system. The second floor installed the saccharification system and the filter press machine, this floor overall layout is more spacious, convenient for senter control for the high fructose corn syrup factory operation. The layout also guarantee the technology process order, make sure the factory working continuously.
Beijing high fructose corn syrup factory photo
-The corn powder processed order: mixing tank-liquefaction system-laminar tank-enzyme destroyed tank-liquid-vapor separator-vacuum cooler-saccharification tank-filter machine-evaporation system. This high fructose corn syrup factory layout is designed according to this operation process, guarantee the syrup production process in order, the operation control is very clear and saves the pipeline.
-The CIP washing system in this high fructose corn syrup factory is located near the barrel of the drum near the corner. The purpose of this design is to facilitate the cleaning of various cans. And save space. Because the design uses multiple pumps, the pump should be concentrated as much as possible, centralized cloth. The pumps should be arranged in a straight line, with the pump heads concentrated on one side or back-to-back in two rows. The moving equipment faces the channel. The distance between the pump and the pump depends on the size of the pump. Generally it should not be less than 0.7m. The spacing between the double-row pumps should not be less than 2m, and the distance between the pump and the wall should be at least 1.2m to facilitate traffic. Pumps arranged in rows, The piping and valves should be aligned in a straight line to avoid crossing the pump and motor.
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